Twin-Shaft Batching Plant
Uniform concrete mixing with two co-rotating shafts for heavy industrial and civil engineering projects
Introduction to Imen Sang Shekan and Batching Plant Expertise
Imen Sang Shekan, with more than a decade of experience in designing, manufacturing, and installing industrial equipment, is one of the reputable references in the field of batching plant and crushing line production in Iran and the Middle East region. Throughout its years of activity, the company has always focused on build quality, engineering precision, and uninterrupted technical support, and has managed to gain the trust of hundreds of contractors, plant owners, and project engineers across the country.
Imen Sang Shekan is not just a machinery manufacturer; it is a technical partner at all stages of the project, from initial consultation, layout design, equipment supply, installation and commissioning, operator training, and after-sales service. The company's engineering team visits the project site to examine climatic conditions, access to raw materials, technical needs, and the employer's budget, and proposes the best solution.
Imen Sang Shekan Twin-Shaft Batching Plants, utilizing modern European technology and Iranian national standards, are capable of producing high-quality concrete for construction, dam-building, bridge-building, tunneling, and industrial structures.
Why Imen Sang Shekan Twin-Shaft Batching Plant?
The Twin-Shaft mixer is one of the most advanced concrete mixing systems in the world. Imen Sang Shekan has localized this technology considering Iran's indigenous conditions, including high summer temperatures, industrial dust, and power fluctuations. The result of this effort is a machine that performs on par with reputable European brands, but with lower maintenance costs and easier access to spare parts.
- Extremely uniform mixing: Two co-rotating shafts with spiral blades rotating in opposite directions make the concrete completely homogeneous in the shortest time (60 to 90 seconds). This feature is vital for high-grade concrete (C30 to C50).
- No aggregate segregation: Unlike single-shaft mixers, in the twin-shaft, due to balanced centrifugal force, cement particles and aggregates are distributed uniformly, preventing segregation and sedimentation.
- High component resistance: The blades and internal body of the mixer are made of special anti-wear alloys that are resistant to corrosion caused by cement and hard aggregates.
- Automatic lubrication system: Bearings and friction points are automatically lubricated, increasing the machine's useful life and reducing repair costs.
- Intelligent Siemens PLC control: Full automation system with programming capability, logging data for each batch, daily reporting, and remote diagnostics.
Main Components of Imen Sang Shekan Twin-Shaft Batching Plant
Every batching plant produced by Imen Sang Shekan consists of the following components, all selected and installed according to the highest quality standards:
- Control Room: Equipped with an electrical panel with Korean and European equipment, Siemens PLC, HMI display, and Imen Sang Shekan's proprietary software. The operator can control all operations fully automatically or manually.
- Electronic Weighing System: 4 independent load cells for cement, water, sand, and gravel with ±1% accuracy. Precise weighing guarantees consistent concrete quality in every batch.
- Twin-Shaft Mixer: The heart of the machine with two co-rotating shafts, spiral blades, and capacities of 1 to 3 cubic meters per batch.
- Cement Silos: In capacities of 50 to 200 tons with dust filters and safe charging systems.
- Aggregate Stockpile: With retaining walls and the ability to add a pre-weighing washing system.
- Conveyor Belts: Resistant EP belts with anti-wear rollers and sealed SKF bearings.
- Skip Hoist and Wagon System: Transfer of aggregates to the mixer with high timing accuracy.
Applications and Suitable Projects
Imen Sang Shekan Twin-Shaft Batching Plant is designed for a wide range of projects:
- Dam and tunnel construction: C40 and C50 concrete with exceptional uniformity for hydraulic and underground structures.
- Bridge and road construction: Production of high-strength pavement concrete resistant to freeze-thaw and heavy traffic loads.
- High-rise and concrete structures: Pumpable concrete with controlled slump and no segregation.
- Industrial projects: Factories, power plants, and oil and gas facilities that require high volumes of concrete with consistent quality.
Imen Sang Shekan has installed and commissioned numerous batching plants in major construction projects including municipalities, road construction companies, and ready-mix concrete plants across Iran. Customer satisfaction and repeat orders are a testament to the quality and durability of this company's products.
After-Sales Service and Technical Support
One of Imen Sang Shekan's competitive advantages is its extensive after-sales service network. The company is committed to:
- Performing complete installation and commissioning of the machine at the project site with an experienced engineering team.
- Providing comprehensive training for operators and maintenance technicians free of charge.
- Performing periodic calibration of scales and weighing accuracy testing.
- Supplying original spare parts in the shortest possible time.
- Providing 24/7 technical support via phone, WhatsApp, and on-site visits.
- Guaranteeing a full 6-month machine warranty and 10 years of after-sales service.
For an accurate price quote, free technical consultation, and a visit to the Imen Sang Shekan manufacturing plant, click the "Request Consultation" button now or contact the numbers listed on the site. Our specialists are ready to recommend the best batching plant configuration by carefully examining your project needs.
