High-precision ready-mix concrete production with full automation and 24/7 support for construction, dam-building, bridge-building, and road-building projects.
A batching plant, or central concrete station, is a machine that mixes aggregates (gravel, sand), cement, water, and additives in precise ratios determined by the laboratory to produce ready-mix concrete. Using electronic weighing systems and PLC control, this machine ensures concrete quality in every batch and is essential for large-scale construction projects requiring high volumes of concrete. Imen Sang Shekan designs, manufactures, and installs stationary and mobile batching plants in various capacities.
Twin-shaft mixer with two co-rotating, co-directional shafts for uniform concrete mixing in the shortest time. Suitable for C30 to C50 concrete and industrial projects.
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Batching system with single-shaft mixer and screw conveyor for road construction and pavement concrete production. Low maintenance costs and quick setup.
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Imen Sang Shekan offers stationary and mobile batching plants with a 6-month warranty and 10-year after-sales service. Contact us for a free price quote and technical consultation.
Request Consultation & Price QuoteTo accommodate the various parts of the batching system, a suitable foundation and substructure are required. Therefore, after leveling and compacting the designated area according to the dimensions of the structures, a concrete foundation is constructed on-site. However, in some cases, depending on project requirements, a steel structure or a mobile batching plant is used, which does not require a concrete foundation.
The control room is the center for controlling and directing all batching plant operations for concrete production, and the control panel and electrical steering systems are located there.
The automation, monitoring, and data logging system used in Imen Sang Shekan batching plants, which has been entirely designed and developed using the company's technical knowledge and execution capabilities, operates with very high precision based on parameters set by the laboratory. After receiving the execution command, the operator has no role in the loading process, so the operation is performed with optimal precision and coordination.
In addition to automatic control, the operator can perform all operations manually and semi-automatically using the manual panel available in the cabin.
The use of a large-screen display in the batching plant control system makes the status of gates and the weighing of aggregates, materials, and additives clearly visible, providing the operator with greater control over the batching plant. The digital display and fully automatic Siemens PLC control system and electrical panels with Korean components, along with Imen Sang Shekan's proprietary and exclusive software with full automatic operation capability, updating, and remote diagnostics.
Monitoring using a 22-inch LED and monitoring via Siemens winCC software.
Data logging in the control system is such that at any time, the laboratory or other responsible departments will have access to all parameters including weight and time. This information can be easily read and edited based on standard Office files under Windows. Additionally, reporting based on batching plant performance, driver, each mixer batch separately, etc. is possible.
The following safety items must be observed in the control room:
The material mixing drum or mixer is located on the batching platform, and concrete production operations take place in the concrete mixer. All raw materials are mixed in the mixer after being discharged by the skip hoist, and the prepared concrete exits through the discharge gate for loading into the transit mixer.
The screw is a tube containing a guiding spiral used to transfer cement from inside the silos to the material mixer in the batching plant.
A special wagon installed on the hoist rail is used to transport and move aggregates from the pneumatic gates at the top of the aggregate stockpile to the mixer.
Silos are places for storing and stockpiling cement, and depending on their capacity, they come in various sizes. Imen Sang Shekan cooperates with the best cement silo manufacturers in the country and, if required by customers, supplies and installs standard, high-quality silos.
The aggregates required for concrete production include washed sand, pea gravel, and chip gravel, which are separated from each other by constructing retaining walls in the area adjacent to the batching machine.
A batching plant is one of the important equipment in the concrete industry, used for producing high-quality concrete in bulk. Due to infrastructure development and housing projects, demand for quality concrete production in Iran has increased, leading to growth in the batching plant market and batching plant sales. Various batching plant manufacturers in Iran offer these equipment in different models and capacities. Buyers are looking for batching plants that have high quality and comply with national and international standards.
Imen Sang Shekan is a reference company in the construction and concrete equipment and machinery industry, and over the years of its activity, it has gained the trust of many companies and production plants in the concrete industry and has implemented major projects across Iran and neighboring countries. Imen Sang Shekan batching plants with precise weighing systems, powerful mixers, full PLC automation, and extensive after-sales service are the first choice of contractors and ready-mix concrete producers.
You can also contact Imen Sang Shekan specialists for batching plant price information and purchase. Our technical team is ready to recommend the best batching plant model at the most suitable price by examining your project needs.
Free Batching Plant Purchase Consultation