Asphalt Plant
Weighing, dryer, mixer and filter — fixed or mobile
« Asphalt that passes the laboratory, not just the eye »
Design, manufacturing, installation and commissioning by the Imen Sang Shekan team
What is an asphalt plant & Imen Sang Shekan expertise
The asphalt plant by Imen Sang Shekan is built around precision electronic weighing, a rotary dryer, a twin-shaft mixer and a baghouse filter. It blends aggregate, mineral filler and bitumen accurately to deliver hot-mix asphalt of consistent quality.
A PLC control system with HMI automates every stage from material intake to discharge and stores a record of each batch for quality control. The burner runs on natural gas, diesel or dual fuel.
The stationary model suits large projects with central stockpiling, while the mobile model is mounted on a truck chassis or trailer and can be relocated between work fronts within a day.
Asphalt quality comes down to weighing accuracy and mixing uniformity — exactly the two points Imen Sang Shekan engineering focuses on.
Why the Imen Sang Shekan asphalt plant?
- Load-cell weighing with periodic calibration: aggregate, filler and bitumen weighing error stays within laboratory tolerance.
- Twin-shaft mixer: wear-resistant paddles and adjustable mixing time guarantee full bitumen coating on every grain.
- Low-NOx burner: controlled combustion with adjustable air/fuel ratio lowers fuel use and emissions.
- Environment-compliant baghouse: pulse-jet cleaning keeps stack emissions within permitted limits.
- Bitumen heating and insulation: hot-oil heated, fully insulated tanks hold bitumen at a stable temperature.
- Batch logging and reporting: per-batch reports for the client and project quality control.
Applications & suitable projects
- Road construction: binder and wearing-course asphalt to specification
- Municipal contractors: overlays and patching of urban streets with the mobile model
- Rural roads and mine access: rapid deployment of a mobile plant near the point of use
- Industrial paving: factory yards, parking areas and ports
- Asphalt production business: setting up a standalone asphalt supply operation
Tell our engineers the asphalt volume your project needs and the haul distance to the paving site, and we will propose the most economical capacity.
MixCore™ technology — intelligent batch-by-batch control
With MixCore™, the Imen Sang Shekan asphalt plant turns quality from an impression into a number:
- Smart temperature control: dryer discharge and bitumen temperatures are monitored continuously and the burner is trimmed accordingly.
- Three-stage weighing: aggregate, filler and bitumen are weighed separately so the mix design ratio is met exactly.
- Programmable mixing cycle: dry and wet mixing times are set independently for complete bitumen coating.
- Diagnostics: filter blockage, bitumen pressure drop and load-cell faults are reported on the HMI.
Result: less rework and rejected asphalt, lower fuel consumption, and a quality-control file you can hand to the client.
After-sales service & technical support
- Layout, foundation and power-routing design before installation
- Installation, commissioning and full performance testing with a senior engineer on site
- Scale calibration and burner tuning for the available fuel
- Training for control-room and mechanical operators
- Fast spare-part supply: burner nozzles, mixer paddles, filter bags and load cells
- 24/7 technical support and nationwide service dispatch
- 12-month warranty and 10 years of after-sales service
Request a consultation for a technical and commercial proposal matched to your capacity and fuel type.
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